1. ASTM A179 Base Tube Composition
Grade | C | M | P | S | Si |
A179 | 0.06–0.18 | 0.27–0.63 | Max0.035 | Max0.035 | Max0.25 |
2. A179 Longitudinal Fin Tube Manufacturing Process and Precision
ASTM A179 tubes are manufactured using seamless cold-drawing processes 510. For precision tubes like those potentially used for fin applications, manufacturers employ:
- Multi-pass mild cold drawing with total deformation ≤25% to avoid work hardening.
- Controlled temperature heat treatment at 620–660°C with temperature fluctuations ≤±5°C to eliminate cold drawing stresses.
- Segmental tension straightening for long-length tubes (e.g., 15m) with residual stress ≤10MPa.
- Advanced surface treatments including acid pickling + passivation to achieve surface roughness Ra ≤ 0.8μm 1, with optional phosphating (2–3g/m² coating weight) for enhanced corrosion resistance.
For longitudinal fin tubes, additional processes would include:
- Fin forming through extrusion, welding, or machining processes.
- Fin height and thickness control to optimize heat transfer surface area.
- Potential bending operations for U-tube configurations.
3. A179 Longitudinal Fin Tube Performance Characteristics
Heat Transfer Efficiency:
- The low-carbon steel composition provides high thermal conductivity (λ ≥ 45 W/m·K).
- Thin-wall design (e.g., 2.0mm) enhances heat conduction by approximately 15% compared to thicker-walled tubes.
- Longitudinal fins significantly increase the heat transfer surface area, potentially improving efficiency by 30-50% depending on fin geometry.
Pressure and Corrosion Resistance:
Hydrostatic test pressure: ≥18 MPa (standard calculated value: 22.6 MPa).
Intergranular corrosion resistance: Passes CuSO₄ + H₂SO₄ test (ASTM A262 Practice E) without grain boundary corrosion tendency.
Phosphating treatment option: Provides salt spray resistance ≥72 hours.
Vibration and Fatigue Resistance:
Natural frequency >50Hz at 15m length (avoiding common equipment vibration frequencies of 30–40Hz).
Vibration fatigue resistance: Withstands 10⁷ cycles at ±0.5mm amplitude @30Hz without cracking
4. A179 Longitudinal Fin Tube Fin Tube Application
- Power plant condensers (single-pass length >12m).
- Ship seawater cooling systems.
- Multi-effect evaporator long tube bundles.
- Nuclear steam generators and high-pressure heat exchangers (with appropriate nuclear-grade qualifications).
- Supercritical heat exchangers (working pressure 32MPa @620°C).
- Chemical processing heat exchangers where corrosion resistance and cleanability are important.
5. A179 Longitudinal Fin Tube Quality Assurance and Testing
- 100% eddy current testing per ASTM A450 Section 26, with detection sensitivity for Φ0.3mm through-holes.
- Ultrasonic wall thickness sorting: Segmental scanning every 200mm, wall thickness fluctuation <±0.1mm.
- Hydrostatic testing: 22 MPa/10s without leakage.
- Flattening test: Pressed to H=3.4t (standard requires 1.4t) without cracking.
- Flaring test: Inner diameter expanded by 32% (standard requires 30%) without cracking.
- Helium mass spectrometry leak detection: ≤1×10⁻⁹ Pa·m³/s (for nuclear grade requirements).
